CHEMAC Equipments Pvt. Ltd
Air Jet Mill
Product Description
Jet Mill (Micronizer):
The jet mill nozzles create the supersonic spiral and to transmit a deep acceleration, as well as kinetic energy, to the product particles to be micronised. The jet nozzles accelerate particles up to the speed of sound and consequently they collide with the other particles entering the milling chamber, resulting in cleavage of the particles. The smaller, lighter particles obtained leave the turbulent central part of the nozzles ring, whereas the larger heavier particles continue to be accelerated near the periphery until collisions reduce their size further.
Using these nozzles, the discharge velocity will be supersonic -- greater than the critical or sonic velocity. To obtain the ultimate adiabatic expansion speed of gas and the highest discharge velocity, a convergent -divergent nozzle is used. The powder micronisation with jet mill is well known in the pharmaceutical & chemical fields due to the continuous and specific requirement of ultra- fine product (up to 1 microns). If optimised, this technology is easily adaptable to this field.
About Us:
M/S CHEMAC Equipments Pvt. Ltd. was established in the year 1990 by a group of Mechanical, Chemical, Process engineers & Chemists having experience in industrial research, design, development and fabrication.
The company is engaged in multiple activities comprising process development, designing equipment, fabrication, installation, and implementation of process technology. It has acquired recognition as the manufacturer of first quality process equipment in the field of chemicals, pharmaceuticals, ayurvedic products, cosmetics, food processing.
The work shop situated at Saphed Pool Sakinaka, Mumbai.( INDIA ) is well equipped with the most modern fabrication equipment to conduct the activity of fabrication at the highest standards as per GMP, cGMP, ASME, TEMA, etc. The people working in the workshop are well trained and are constantly informed of the latest techniques in fabrication of process equipment.
The company also supplies very sophisticated, highly useful R & D Pilot Scale Equipments Specially designed to suit the requirements of Research & Development chemists and engineers. Those who are already using this equipment are extremely happy to work with it since it provides ample data in terms of mass and energy whenever needed. The entire information regarding such equipment is attached herewith.
It is worth mentioning that the company has a sophisticated "Lab set up" backed by all sorts of engineering and analytical facility where in experiments are conducted for development of chemical processes and process equipment.
The company also supplies very sophisticated, highly useful R & D Pilot Scale Equipments Specially designed to suit the requirements of Research & Development chemists and engineers. Those who are already using this equipment are extremely happy to work with it since it provides ample data in terms of mass and energy whenever needed. The entire information regarding such equipment is attached herewith.
It is worth mentioning that the company has a sophisticated "Lab set up" backed by all sorts of engineering and analytical facility where in experiments are conducted for development of chemical processes and process equipment.
Company Profile:
We take pleasure in introducing ourselves as manufacturers of excellent quality process equipment and R & D pilot plants for manufacture of pharmaceutical, chemical, food, ayurvedic, cosmetics, chocolate (bulk) and industrial products.
Ability to design and fabricate all types of jobs is our strength. We are a group of qualified and experienced engineers, chemists and process engineers. Thus we are not only fabricators but also have thorough knowledge of chemical processes and process equipment. Besides, we have experienced and skilled personnel to develop and manufacture quality machinery in our well-organised factory in Mumbai and Aurangabad. We design and fabricate various equipment to overcome the difficulties and problems encountered by chemical, pharmaceutical, food and engineering industry. Our factory at Mumbai is equipped with very efficient latest plasma cutting machines, welding machines, rolling machines, lathe machines, cranes & hoists and all the necessary infrastructure to handle all sorts of jobs in metal fabrication with high engineering standards.
Ability to design and fabricate all types of jobs is our strength. We are a group of qualified and experienced engineers, chemists and process engineers. Thus we are not only fabricators but also have thorough knowledge of chemical processes and process equipment. Besides, we have experienced and skilled personnel to develop and manufacture quality machinery in our well-organised factory in Mumbai and Aurangabad. We design and fabricate various equipment to overcome the difficulties and problems encountered by chemical, pharmaceutical, food and engineering industry. Our factory at Mumbai is equipped with very efficient latest plasma cutting machines, welding machines, rolling machines, lathe machines, cranes & hoists and all the necessary infrastructure to handle all sorts of jobs in metal fabrication with high engineering standards.
We have invested our own resources in the growing need of technological research to meet the exacting needs of customer. Our aim is to provide excellent service to the customer on a long term basis thus achieving higher and higher degree of respectability in this field.
At various stages of the whole production process, from first study of the project, till the completion of one equipment or the complete plant, our customer can follow the proceedings. The customer can also conduct trials on our pilot unit, apt to correctly define and fine tune any details of the equipment in discussion.
| Factory and Head Office | W-48, Rabale M.I.D.C., Near Dhirubhai Ambani Life Science, Behind Mallika Hotel, Navi Mumbai-400701 Tel : +91 ( 22 ) 2760 0581 / 2760 0582 / 2760 0583 / 2760 0584 Telefax : +91 ( 22 ) 2760 0585 |
| Second Plant | K/39, M. I. D. C., Walunj, Aurangabad, M. S. India Tel : 91- 0240 - 255 57 70 |
| Location | Sakinaka, Andheri and connected to central and western suburb by Andheri-Kurla Road, LBS Marg & 10 minutes from Sahar International Airport, Mumbai. |
| Equipment | State-of-the-art factory at Mumbai & Aurangabad, India. Equipped with all modern necessary machines for manufacturing purpose. |
| Laboratory | Various unit process assemblies in glass and stainless steel. |
| Pilot Plant | Spray Dryer, Stainless Steel Multipurpose Extraction unit. Steam Distillation unit, Pilot Plant Reaction Assembly (Autoclave), High vacuum Fractionation Unit with auto control and solid state electronic controller, SS filters, Hydrogenator, Vacuum Dryer with mechanical rake, Air jet mill (Micronizer), Fluid Bed Dryer, Cream Mixer, Planetary Mixer and Tooth Paste Mixer. |
| Analytical | Computerized GC, HPLC ( Shimadzu make), PH-meter, UV cabinet , Refracto-meter, INSTRUMENTS Melting Point Apparatus, Sartorius & Mettler Weighing balance, Titration Apparatus and Digital Thickness Tester |
| Design Department | Computers for design and CAD software with colour Printers & Scanner |
| Quality Control & Inspection Department |
Third Party Inspection jobs are regularly carried out for various equipment and plants |
| Logistical Supporting Assets | |
| Communication & Administration | Telephones, fax, internet services, conference hall equipped with projectors, vehicles for transportation of goods. |
| Technical | Various reference books, software, coded vessel books, ASME, TEMA, BS, IS, DIN standards |
We have successfully developed, supplied and implemented plants on turnkey basis to following esteemed clients.
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Pacholi Oil Plant -Indonesia
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Digester for Buggase - NCL, Pune
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Sucrose Derivative Plant - Vasantdada Sugar Institute, Manjri
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Clove Leaf Oil - Eugenol - lso-Eugenol Project - Zanzibar, Tanzania.
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Essential Oil Project - through UNIDO, Vienna, Austria.
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Calcium Sennoside - Dindigul, Tuticorin - Tamilnadu. India.
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Camphor from Alpha Pienene - Delhi. India.
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Phenyl Ethyl Alcohol - Dibenzo Suberone from PEA - Ankaleswar - Gujrat. India.
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Aromatic and Perfumery Chemicals - Chiplun. India & Indonesia.
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Nitrous Oxide Gas Plant - Thane Belapur Road - Thane. India & Yemen.
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Shampoo and cosmetic plant - Assam & Silvasa. India.
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Bulk Chocolate manufacturing plant (from Coco beans) - Manchar - Pune. India.
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Toffee manufacturing plant - Ravalgaon - Malegaon, Nasik. India.
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Dental Care Products Plant - Taloja, Raigad. India. A French Enterprise in India.
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Onion Drying Plant - Andheri, Mumbai. India.
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Dye Intermediates - Roha. India.
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Modified starches (MAIZE or TAPIOCA) for Textile Industry, Paper Industry, Adhesive & Foundry Industry - Mumbai & Bangalore. India.
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Fluid roaster for food grains - Hindustan Levers. India.
Apart from the above mentioned special projects we have supplied to many important customers, at various scale requirements.International Companies-
United Nations Industrial Development Organization-Vienna Austria - Turnkey project for essential oil.
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Zanzibar State Trading Corporation -Tanzania-Turnkey project for clove leaf oil, eugenol, isoeugenol.
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PT.DIRGA MEGA CIPTA (DIMEC) - Indonesia - Fractionating Column on Turnkey .
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Rapid Engineering Co. Ltd. - Kano, Nigeria - V` Cone Blender
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Royal Govt. of Bhutan - Bhutan , Thimphu.
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Jamal Abdo Hayel Dhafir - Hodiedah - Yemen.
National Companies-
Hindustan Lever Limited - (Industrial Perfumes Ltd) - Chiplun Project. India. Engineering consultancy work involving Architecture, Civil, Instrumentation and Utility Plant Fabrication, Design and supply of Reactors, Distillation Column, Agitated Vacuum Dryer Etc.
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National Chemical Laboratory- Pune (world bank project)- Reactor, Distillation System, R & D Pilot Plant, Hot Oil Generator, Hastealloy Reactor, Agitated Vacuum Dryer.
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Pond`s Ltd -( India) Pondicherry -Turnkey project for talcum powder (Ribbon Blender)
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Lakme Ltd. - Mumbai India - Planetary Mixers.
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Novarties Enterprises Ltd. - Thane ,Mumbai.-R & D Ppilot Plant, Air Jet Mill, Vacuum Tray Dryer, Sifter, Fluidizing Chamber, Tray Dryer, Fluid Bed Dryer, Double Cone Blender etc.
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Godrej Hicare Ltd. -Mumbai - Planetary Mixer.
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Kirloskar Penumatic Co. Ltd -Pune. India - Oil heating units on turnkey for shrunk gears.
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Lupin Lab.Limited - Pharmaceutical Machinery, Reactors, Fraction Column & Extractors.
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Larsen & Tubro Ltd. - Mumbai - New Department Fabrication in Stainless Steel.
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Workhard Limited (Bulk Drug Division) - BF3 Piping System
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National Aerospace Laboratories - Bangalore - Epoxy Resin Pilot Plant.
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Staramdas Gases Pvt. Ltd. - Turnkey project (Nitrous Oxide Gas Plant)
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Carbide & Chemicals -Turnkey project (Nitrous Oxide Gas Plant)
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Orchid healthcare - Chennai - Rapid Mixer Granulator.
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Ciba India Pvt. Ltd.- Mumbai - R & D Plot Plant with Fractionation Coloumn.
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Cheminova India Ltd. - Mumbai -Jacketed Reactor, Heat Exchanger, Agitated Vacuum Dryer.
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Elder Pharmaceuticals Ltd. - New Bombay - Pilot plant for fine chemicals.
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Western India Chocolate Products Pvt. Ltd. - Turnkey Project for chocolate.
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Glenmark (Mumbai) - Tray Dryer (Internal SS), FBD, Jet Mill, Nutsche Filter
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Calyx Chemicals. (Mumbai) - Agitated Nutsche Filter
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Sudarshan Chemical Industries Ltd. (Pune) - Ribbon Blender, Flameproof Fluid Bed Dryer, Agitated Vacuum Dryer, Hastealloy Autoclave, Filters, High Temp. Programmable Tray Dryer, 160 Tray Dryers, Ribbon Blender, Trays, Trolleys, Filters.
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Fragrance & Flavour Development Center (A Govt. of India Project) (Kannuj) - Blending Tanks, Hydrogenarator for Perfumes, Vacuum Systems
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Excel Industries Ltd. - (Mumbai & Chiplun) - Ribbon Blenders, R & D Pilot, Reactors, Heat Exchangers Static Reactor, Basket Filter, Oscillant Granulator.
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Arobindo Pharma Ltd. (Hyderabad) - Triple Effect Evaporator.
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Haaffkin Bio-Pharmaceuticals Corporation Ltd. (Mumbai) - Pharmaceutical Machinery.
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IPCA Laboratories Limited. ( Dadara Nagar Haveli) - Heat Exchanger.
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Merind Limited. (Mumbai) - Reactors & Pilot Plant.
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Reliance Engineering Works. - Pharmaceuticals Machinery.
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Dorf Kettle Chemical (I) Pvt. Ltd. - (Mumbai) - R & D Pilot Plant, Fractionation Unit
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Nicholas Piramal India Ltd. - Reflux System, Distillation Column, Reactors.
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Septodent Health Care India Pvt. Ltd. - Powder Blending System on Turnkey Basis.
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Orchid HealthCare, (Chennai) - R&D Pilot Plant.
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Dr. Reddys (Hyderabad) R & D Pilot Plant.
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Hikal Ltd. - Octagonal Blender, Multimill, Vibro Sifter, Agitated Vacuum Dryer, Sparkler Filter, Ball Mill, Fluid Bed Dryers.
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Sun Pharmaceuticals Industries Ltd. - Tray Dryer - 48 Trays.
We have worked on various resinoids from roots and herbs, various kadha extract from various herbs for Ayurvedic & Perfumery formulations. A number of intermediates and chemicals in small & big quantities are being manufactured by our clients with our consultancy.We also wish to state that we have designed and developed a wide range of chemical, detergent, pharmaceutical, food, toffee, cosmetic process machinery which are working presently in a number of companies all over the country and abroad. Last but not the least we are registered with UNIDO, (United Nations Industrial Development Organisation) Vienna, Austria and have assisted them in some of their process equipment designs. We have already designed, fabricated and installed the entire project for the manufacture of essential oil, aroma chemicals, perfumery and herbal medicinal product intermediates on behalf of UNIDO for FFDC Kannauj, U. P. India (A Govt., of India undertaking.) We also have tie up with M/S Adva Engenierie Company, France, for our equipment in Europe.Very recently we have successfully supplied and commissioned a project for manufacture of Clove Oil & derivative for Zanzibar State Trading Corporation, Zanzibar.With the help of excellent quality and customer focus we have registered a steep growth in our business and have earned the recognition as one of the most efficient and reliable machinery manufacturing companies of India.Apart from the above major equipment we also develop and supply supportive and ancillary units such as-
Heat exchanger and condensers
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Storage tanks, silos and vessels
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Specially designed agitators and stirrers
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Specially designed homogenizers
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Turnkey projects with structures and piping
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Conveying and dozing systems
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Reactors, bio-reactors, autoclaves, hydrogenator and fermantors
M/s. Chemac Equipments Pvt. Ltd. is also registered with United Nations Industrial Development Organisation ( UNIDO ), Vienna, Austria. As a matter of fact it has already designed fabricated and installed the entire project for manufacture of essential oil, aroma chemicals, perfumery and herbal medicinal product intermediates on behalf of UNIDO for FFDC Kannauj, U.P., India. (A govt. of India undertaking)
The company is ready to offer some interesting turnkey projects duly worked up in the field ofPesticides & Intermediates Perfumes & Flavours Bulk Drugs & Pharmaceuticals Ayuvedic Extracts -
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Aromatic Chemicals and Essentials Oils
