Prakash Engineering Works

Capsule Filling Machine
Product Specifications

 Auto Capsule Filling Machine:

Technical Specification of Auto Capsule filling machine
 
OUTPUT 70,000 capsules / hour
Main Drive 3 Phase,1.5 HP, 380/440V, 50 Hz
Powder Feeder 3 Phase, 0.25 HP, 380/440V, 50 Hz
Dust Extractor 3 Phase, 2 HP, 380/440V, 50 Hz,125 CFM
Vacuum 3 Phase, 3.00 HP, 380/440V, 50 Hz
1000 Ltrs/min, 30CFM, 500mm – 20” of Hg.
 
Full Automatic Hard Capsule Filling Machine:
 
Technical Parameters
 
Model PEW-NC-NJP800
Output 48000
No. of die orifice 6
Filling percentage = 99%
Power (kw) 380V.50Hz 3.5KW
Vacuum 27m3/h -0.02~-0.08Mpa
Machine dimensions 1350*1020*1850
Weight (kg) 850Kg
Noise emission < 73dB(A)
 
Manual Capsule Filling Machine:

 

Technical Details:
 
1. Out put 6000+ capsules/ hour for capsules of ‘oo’ to ‘5’ Depending on formulation and operator skill.
2. Weight 48 Kgs.
3. Gross Weight 78 Kgs.
4. Case dimension 508 x 508 x 460 H.
Product Description

Auto Capsule Filling Machine:

 
The efficient way for Pahrma Cartoning.
 
 PEW 70 is a compact fully automatic capsule filling machine that can fill powder / pellets into hard gelatin capsules. The machine works on Tamping principal. The powder is formed into a slug and is delivered to the body of capsule. The auto capsule filling machine is designed to give output of 70,000 capsules per hour with high filling accuracy and can fill capsule sizes 00,0,1,2,3 & 4 The actual production depends on the quality of capsules, characteristics of the filling powder / pellets and humidity condition. The capsule filling machine is made as per GMP standards. Contact parts are Stainless Steel 316 & other parts are covered with Stainless Steel 304 
 
Salient Features of Capsule filling Machine 
 
 1. Compact design, covered with Stainless steel 304, acrylic doors with micro switches
 2. Temping system for Powder Filling with accuracy of + 3%
 3. Speed & other setting can set on Touch screen HMI
 4.Gauges are provided for easy change over
 
We are one of the leading manufacturer of Capsule filling machine, exporters of Capsule filling machine & Suppliers of Capsule filling machine in India.
 
Full Automatic Hard Capsule Filling Machine:
 
Fully automatic capsule filling machine is the newest designed equipment ,which totally meet GMP, ISO, and USA FDA requirement. This machine is very nice, decent, and easy to operate, especially the electrical control cabinet is independent from machine, which meet the requirement of FDA and CE, regarding to the safety of the operator.
 
This is a newly created full-automatic closed intermittent capsule filling machine with multiple tamping stations.It completes the following process:feeding capsule,detaching capsule, filling, ejecting defective capsule,closing capsule, discharging finished capsule automatically.
 
Machine features: 
 
This machine can be equipped with vacuumm loader for capsules and powder, which reduces the wokers cost, and all the operation is conducted on the touch screen, which is a highly automation machine of water, electricity and pneumatic.
 
1. Accurate orientation, Capsule vacuum positioned mechanism to make the capsule upload percentage over 99%.
 2. Freely adjusting dosage, easy speed selection and closed capsule length adjustment.
 3. PLC program control panel with LCD.touch screen operation, and monitoring function.
 4. Displaying in-time speed and accumulative output.
 5. Auto-trouble shooting,lack of material, lack of capsule, block in material channel and other mechanical trouble, make alarm and stop automatically.
 6. Electrical Appliance control system approved to CE, and international standard.
 7. Quick and accurate change part set-up, easy to remove rotary table and ring carrier assembly.
 8. Fully enclosed dosing stations and rotating table for integration of the whole capsule filling plants.
 9. working station cam runs under the good lubricating condition, extends the operating life of change parts.cam is made by USA HASS CNC machine.
 
Manual Capsule Filling Machine:
 
Designed to serve the need of R & D purpose, small batches, trail run for large scale as well as regular production in small scale pharmaceutical companies.
 
 The 300 holes GMP model manually operated hard gelatin capsule filling machine is the most widely used machine of its kind in the pharmaceutical industries. This machine is small and reliable for small units. Speedy and efficient operations are assured from numerous improvements introduced over many years of its wide and varied application in industry Simplicity of operation and the moderate output makes the machine ideal for - Large variety and low volume encapsulation operations. -Small manufacturing units.-Hospitals and pharmacies. -Filling of ayurvedic formulations and R&D laboratories.
 
Salient feature:
 
 • New improved design gives negligible rejections and ensures better return on investment. 
 • Contact parts Stainless steel construction and use of non- corrosive approved materials eliminates contamination and facilitates easy 
 cleaning.• Simple design and robust construction ensure long life and trouble free operation.
 • Table and partial filling attachments can be offered to suit filling of specific formulations.
 • Precision manufacturing technique ensures inter changeability of size parts and spares.
 • Easy maintenance and read availability of spares reduces down 
 time of the machine drastically. 

 • All the loading plates are made of S.S. 304 quality. 

Profile:

 
"Prakash Engineering Works" established in the year 2006 with 18 year experience of manufacturing Chemical Process Equipments, Pharmaceutical Equipments & Cosmetic Process and packaging Equipments. The comprehensive range of our products include Auto coater, Rotocone vaccum dryer, Fluid bed Dryer, Multi Mill, Vibro Sifter, Paste Kettle, Cage Blender, IPC Bin, Vacuum Transfer System, Mechanical Loader, Tipper, Coating Pan, Rapid Mixer Granulator, V Blenders, Octogonal Blender, Vertical Blender, Double Cone Blender, Planetary Mixer, Automatic Ointment/cream Mfg. Machine, Contra Rotary Mixture, Nutsche Filters, Distillation Column, Vacuum Tray Dryer, Tray Dryer, Homogenizer, Shampoo Mixer, Liquid Plant, Reactor, Receiver, Heat Exchanger, Storage Tank, Autoclave etc. All these equipment are ideal for various granulation, coating, and liquid & ointment, sieving, dying, pressing manufacturing processes. We have full fledged factory spread on 22000 sq. ft. at Plot No 5175, Near Paras Industries, GIDC, Ankleshwar, Gujarat, INDIA. 
 
Our mission is to Supply high quality products to a global market, on time, giving value to the Client/customer. 
 
Our vision is to become a world class engineering company since we are following the best quality policy through “Quality Management” Furthermore in a short period of time, 
 
 
Prakash Engineering Works is a dynamic manufacturing company with a good track record in the very first year. We have with us fifty skilled workmen and a team of highly qualified and experienced Engineers and technicians, who have noteworthy achievements in the related fields. Propelled by these values, we have carved a great niche for ourselves. Prakash Engineering Works office is staffed by a team of professionals, who possess in-depth knowledge of local and international cultures and business practices across the globe and have strong ties and contacts.
 
The enduring presence in the market has enabled us to establish and maintain sound business contacts worldwide. These business relationships assist us to diversify and develop markets for new products continuously. Prakash Engineering Works products possess some of the distant qualities, such as Accuracy, Quality and Finishing. These attributes make them most sought after products in the industry. Statistical process control from our company guarantees total control with the added benefit of fast and efficient set-up. 
 
Product and services 
 
 The comprehensive range of Prakash Engineering Works products includes coating, and liquid - ointment, sieving, dying and pressing for manufacturing processes.
 
Multi Mill, 
Vibro Sifter, 
Paste Kettle, 
Auto coater,
Rotocone vacuum dryer,
Fluid Bed Dryer, 
Cage Blender, 
IPC Bin, 
Vacuum Transfer System, 
Mechanical Loader,
Tipper, Coating Pan, 
Rapid Mixer Granulator, 
V Blenders, 
All types Blender, 
Planetary Mixer,
Automatic Ointment/Cream Mfg.
Machine, Contra Rotary Mixture,
Oscillating Granulator,
Distillation Column, 
Vacuum Tray Dryer, 
Tray Dryer,
 Any Type of Conveyer Equipments
Homogenizer, Shampoo Mixer, 
Liquid Plant , 
Reactor,
 Receiver,
 Heat Exchanger,
 Storage Tank ,
 Autoclave, 
Multicolumn Distillation Plant,
Reverse Osmosis System , 
Pure Steam Generator , 
Magnetic Mixer , Sterile Filling
Vessel , Sterilizing &
Dehydrogenating Tunnel , 
All type of Filter, 
WFI Storage and Looping Machine
Water Treatment Plant ,
 Ampoule Inspection Machine, 
Dispensing & Sampling Booth , 
Washing booth , 
CIP System, 
Tablet Manufacturing Plant, 
Injection Plant, 
Chocolate Manufacturing Plant ,
Perfume Manufacturing Plant. 
 
 
Alongside we also provide comprehensive range of all types of Filling & Packaging Machine.
 
Blister Packing Machine, 
Cartooning Machine, 
Capsule Filling Machine, 
Tube Filling Machine, 
Strip Packing Machine, 
 Pouch Packing Machine,
Form Fill & Seal (FFS) Machine,
Ampoule Filling & Sealing Machine,
Liquid and Cream Filling machine,
Bottle Filling and Capping Machine.
Also metal detector and de-duster units
 
Turn-Key solutions 
 We offer “turn-key projects” & “single window to solve various projection problems”. It means form actual point of conceptualization to execution of the up and running plant.
Tablet Manufacturing Plant,
Injection Plant ,
Chocolate Manufacturing Plant
Perfume Manufacturing Plant etc. 
 
Other Services
 
We provide the following services which are designed in such a manner to serve the clients for their interested satisfactions.
 
(a) Utility management services, 
 (b) Design services,
 (c) Installation & commissioning services 
 (d) Validation& Documentation services 
 (d) After Sales Services 
 (e) Repair & Maintenance Services, 
 (f)  Engineering consultancy services
 
We also manufacture machineries according to such specification as demanded by customer. Pro-active management and continuous product innovation have enabled us to earn goodwill & maintain our credit worthiness among our customers.
 
World-wide presence 
 
The Company has been able to successfully acquire some large customers such as  
 
Indian subcontinent customer United Phosphorous Ltd. (Ankleshwar - Gujarat) 
Glenmark Generics Ltd.  (Ankleshwar - Gujarat) 
Sigma Polmers (Ankleshwar - Gujarat) 
K A Malle Pharmaceuticals Ltd. (Ankleshwar - Gujarat) 
Rajat Pharmachem Ltd. (Ankleshwar - Gujarat) 
Nigam Pharmachem Industries (Ankleshwar – Gujarat) 
Nigam Industries (Ankleshwar – Gujarat) 
Panorama Aromatics Ltd.(Panoli - Gujarat) 
RFCL Ltd. (Panoli - Gujarat) 
Blue Dip Organics Industries (Panoli - Gujarat) 
Manju Sales Corporation (Panoli - Gujarat) 
Solvay Specialities India Pvt. Ltd. (Panoli - Gujarat) 
Hiran Orgochem Ltd. (Panoli - Gujarat) 
Kanav Agronomy (Nagpur- Maharashtra)
Wearresist Technologies Private Limited (Vadodara)
Lemon Tree Herbal Ltd (Ahmedabad)
Zebra Organics Fertilizer & Chemicals Pvt Ltd (Ahmedabad)
AMI LIFE SCIENCES PVT LTD (Vadodara)
ASUTOSH PELLETS (Kadi)
Pragna Dyechem Pvt Ltd. (Ankleshwar)
Sabero Organics Gujarat Ltd. (Dahej)
Sabero Organics Gujarat Ltd. (Sarigam) Jaikaran Herbals (Haridwar - Uttranchal) 
Eubiotic Cosmetics (Nalagarh – H.P.) 
Aryanveda Cosmeceuticals (Nalagarh -H.P.) 
Ganpati Herbal Care Pvt. Ltd. (Baddi – H.P.) 
Indo Herbal products (Haridwar- Uttarakhand) 
Solex pharma Ltd (Mumbai) 
Parabolic Drugs Ltd. (Lalru-Haryana.) 
Naturella Personal  Care Pvt Ltd.  (Gurgaon-Harayana)
Parabolic Drugs Ltd.(Panchkula - Haryana)
Food Coast International (Jalandhar - Punjab)
Thirumalai chemicals LTD(Chennai)
Chemicals International Pvt Ltd (New Delhi) 
Otsuka Chemical India Pvt ltd (Rajasthan) 
Wockhardt (Ankleshwar-Gujarat)
Gujarat Narmada Valley Fertilizers & Chemicals Limited (Bharuch)
Tata Chemical Ltd (Mithapur-Gujarat)
Blue Heaven Cosmetics (Baddi)
ICPA Health Products Limited (Ankleshwar)
ACME DIET CARE PVT LTD (Sanand-Ahmedabad)
Ronak Chemicals (Ankleshwar)
Proveda Herbals (Haridwar)
Pan Drugs Limited (Vadodara)
 
International  presence
 
Ukraine
Armenia
Vietnam
Georgia
Russia
 
Last but not least, we are always tried to understand the customer and according to them we provides the solutions. If you want to know more, please ask for “Questionnaire Application Sheet”.
 
Statutory Registration details of Prakash Engineering Works 
 
 1. Income Tax No (PAN) : AAPPY2425C
2. Sale Tax Reg. No (VAT & CST TIN) : 24211002509
3. Service Tax Reg. No : AAPPY2425CST001
4. Excise Reg. No : AAPPY2425CXM001
5. Import Export Code (IEC) : 3409006338
6. Employees Provident Fund Reg. No : GJ/SRT/37766
7. Employees State Insurance Reg. No : 38-35368-67
8. ISO 9001-2008 Reg No. : BN2703/2130:0910
9. D & B , D-U-N-S No. : 91-616-0714
 

Prakash Engineering Works, your partner for a BETTER today and an EFFICIENT tomorrow. 

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