New AVM Systech Pvt.Ltd

Spray Drier
Product Description

Spray Dryer:

 
New AVM offers customized spray dryers, mini spray dryers and spray drying systems in different configurations. The dryers are made to convert liquid solutions/suspensions/slurry/emulsions to powder, granules or agglomerates. The gross advantage of spray dryers is consistent product quality with better control on product parameters like product moisture, bulk density, particle size, dispersion, flow ability etc. 
 
Air Flow Pattern Configurations :
  • Co- current
  • Counter-current
  • Mixed flow

Combination of Systems Configurations:
  • Two Stage Spray Dryer - spray dryers followed by fluid bed dryer for drying products which require longer residence time & product conditioning post drying.
  • Three Stage Spray Dryer - spray dryers with Internal fluid bed followed by external fluid bed dryer for producing dust free agglomerates.


Liquid Atomizer Configurations:
  • Single Fluid Nozzle Atomizers.
    The liquid feed is atomized into spray droplets by using pressure energy.
  • Two Fluid Nozzle Atomizers.
    The liquid feed is atomized into spray droplets by using energy of secondary fluid like Compressed Air, Nitrogen etc.
  • Rotary Disc Atomizers / Rotary Atomizers.
    In Rotary disc Atomizers, the kinetic energy of wheel is used for atomization.

Air Heating System Configurations :
  • Direct Fired / Indirect Fired Air Heaters: using Liquid / Gaseous Fuels.
  • Direct / Indirect Fired Air Heaters: using Solid Fuels, Agro Waste, Saw Dust, Rice Husk, Coal, Briquette etc.
  • Indirect Air Heaters: Using Steam / Hot Oil / Thermic Fluid
  • Electric Air Heaters: using electricity.

Product / Fines Recovery System Configurations:
Cyclone Separators – Mono, Twin, Quadruple, Multi etc.
Bag Filters – Reverse Pulsejet, Mechanical shaking etc.
Wet Scrubbers – Direct Contact Ventury, Adjustable Ventury, Packed scrubbers etc..

Optional Features Configurations:
  • Rotating air brooms with dehumidified air.
  • Roof cooling. Rotary atomizer Cooling. Nozzle Lance Cooling.
  • Online Dosing & Blending system.
  • Product Cooling & conveying system.
  • Online gas induction system in feed liquid.
  • Feed Preparation system.
  • Closed Loop Systems / Self Inertized Systems with inert gas as process drying media.
  • Solvent Recovery Systems.
  • Cleaning in Place Systems.
  • Heat Recovery Systems.
  • CGMP Construction.
  • Safety accessories like Explosion vents with pressure shock resistant design for equipments, explosion de-coupling, Mechanical flame diverter, Vacuum breaker, Fire fighting system
  • Computerized control system through PLC / DCS & SCADA.
It`s includes:
 
Two Stage Spray Dryer
This two stage spray dryer is equipped with fluid bed dryer for drying products which require longer residence time & product conditioning post drying.
Three Stage Spray Dryer
This three stage spray dryer has an internal fluid bed equipped with fluid bed dryer for producing free agglomerates.
Pilot Spray Dryer:
AVM Pilot or mini spray dryer is an ideal tool for laboratory testing, Small-scale powder production requirements and is designed for an evaporation capacity ranging from 3 kg/hr to 60 kg/hr. The AVM pilot spray dryers comprise of Air heating section, Spray chamber, Cyclone separator, Bag filter liquid pumping system, liquid atomization system, air circulation blowers, Control Panel with Instruments.
AVM offers Pilot / Mini Spray Dryers with variety of Configurations:

Air Heating System Configurations:
  • Direct Fired / Indirect Fired Air Heaters: using Liquid / Gaseous Fuels.
  • Indirect Air Heaters: Using Steam / Hot Oil / Thermic Fluid
  • Electric Air Heaters: using electricity.

Feed Liquid Atomization Options:
  • Rotary Disc Atomizers.
  • Two Fluid nozzles.
  • High Pressure Nozzles.

Additional Features Configuration:
  • 2 Stage Systems with Internal Fluidized Bed.
  • Closed Loop Systems with inert gas as process drying media.
  • Solvent Recovery System.
  • Rotating air Brooms for sweeping chamber walls.
  • Air Cooled Jacketed Chamber.
  • Pre-dehumidification of Drying Air.
  • Special Materials of Construction.
  • CGMP construction.
  • Computerized control system through PLC / DCS & SCADA.

 

 Established in the year 2004, we New AVM Systech Pvt Ltd are involved in manufacturing, export and supply of a broad portfolio of Industrial Drying Systems, Spray Drying Systems and cooling systems like spray dryers, spray coolers, rotary dryers, fluid bed dryers. Precision engineered to perfection, our products are catering to the demands of several industries not just in the domestic market but in the overseas market too. 


In a short span of time, we have been capable of achieving the pinnacle of success due to the perseverance and commitment of our experienced professionals. Furthermore, optimization of streamlined & state-of-the-art infrastructure and support of well-established R&D department assists us in offering the Industrial Drying Systems, Spray Drying Systems and cooling systems in accordance with changing needs and demands of our customers. 

Our products are extremely advanced, provide customization of our products according to the client`s requirement. We believe in not only providing best pre-sales services, but we also facilitate them with our unmatched post sales services. Besides, we believe in maintaining transparency in all our business dealings. Keeping the customer`s satisfaction at the forefront, we have been able to attain a remarkable position in the global marketplace. 

Vision :Our vision is to offer extremely innovative solutions at the reasonable price to our worldwide customers. 

Mission : Our mission lies in achieving excellence through customized solutions by harnessing the best effort and endeavor of our qualitative staffs. 
Products Offered
 
AVM has been involved in offering the clients best quality drying and cooling systems to its customers. Our innovative techniques provide our valued clients complete solution for their industrial drying / cooling process requirements. Our products are easy to install and even more easier to maintain. We understand the needs of our clients and so, we provide them innovative systems at most affordable prices. 

Our various kind of drying / Cooling systems are as follows: 
Industry Served
Well-acclaimed for superior performance, our drying and cooling systems have served various market segments, which include the following:
  • Food Products
  • Paper
  • Chemicals
  • Clays
  • Starch
  • Agrochemicals
  • Leather Chemicals
  • Minerals Pharma Ingredients
  • Ceramics
  • Textile Auxiliaries
  • Polymer
  • Dyestuffs
  • Starch Derivatives
  • Surfactants
  • Pigments
Quality
Since inception, we have been focused towards delivering excellent quality Industrial Drying Systems like spray dryer, spray coolers, rotary dryer that stand high in terms of quality as well as performance. We have set up a quality assurance and control (QC&A) team, which keeps a strict vigil on the products right from the procurement of raw materials, in-house production till their final deliveries. We also ensure that only quality products leave our premises and customers get the true value of their money along with optimal level of satisfaction. Compliance with set industrial standards, has popularized our industrial drying and cooling systems in the global arena and assisted us in gaining the unwavering trust and positive response of various highly reputed clients. 
Infrastructure
Our infrastructure comprises of a state-of-the-art designing and manufacturing unit backed by our well trained technocrats.We are using advance techniques to manufacture quality products according to pre-set standards. All of our departments are well equipped so, that the production schedules are executed on timely basis. We combine machinery and technology at the optimal level, which strengthens us to stay ahead from others in today`s highly competitive market. 
Team
The credit of our phenomenal success in the worldwide market goes to our extremely efficient and dedicated team of engineers, who are specialized in designing, detailed engineering, manufacturing, project execution, inspection, testing, installation, commissioning and post sales service. Our experienced team of professionals understands the need of our clients and hence puts all its efforts to offer them best service. In order to nurture their skills and keep them abreast with latest industrial requirements, we also organize various training sessions from time to time.
Research & Development
We have a separate Research & Development department which constantly comes up with innovative drying and cooling systems, at par with international standards. Our research team conducts a lot of research to ensure that we are in a position to offer our clients with nothing but the best. We have pilot plant test facilities to understand drying behaviour of products. 
Clients
New AVM has witnessed a steady growth right from its inception till date. We hold immense expertise in the field and so, we are capable to deliver best services that help us in expanding our client list. The list of our loyal clients comprises:
  • Akdeniz Kimya
  • ACI
  • BASF
  • Clariant Group
  • Ciba
  • EICL
  • Ford
  • GMGB
  • Henkel
  • IGL
  • Riddhi Siddhi
  • San Soon
  • Sungai Budi Group
  • Thermax
  • TFL
Why Us
AVM has become the first choice of many industry leaders, owing to the excellent quality and superior performance like spray dryersrotary dryer and spray coolers offered by us. The right combination of dedicated and technically sound technocrats have boosted our competencies and helped us to carve a niche for ourselves in the market. Apart from these, few other key factors, which have maintained our goodwill amidst our clients include the following:
  • Superior quality Industrial Drying Systems, spray drying systems and cooling systems.
  • Cost efficient
  • Prompt after sale service.
  • Customized solution for clients requirements.
  • Timely executions

 

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