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Ravi Industries

Homogenizer
Product Description

Inline Homogeniser (Micronizer):

Inline Homogeniser Specification:
In Inline agitation system, the possibility of materials –Liquid or Solid passing through it, without subjected to intense hydraulic and mechanical shear actions is zero. Here suction pipe (inlet pipe) is centrally mounted & outlet is radially mounted , therefore it is physically impossible for any material to pass from inlet to outlet without exposed to agitation.
The stator which surrounds rotor is available with various type of opening i.e. round, square, rectangular & with perforation also so that all the critical demand of Mixing, Emulsifying, Disintegration & Dispersion of solids, suspension can be met out by same equipment.
The machine is versatile & has completely revolutionized the traditional mixing techniques. Here close tolerance of rotor with the stator produces high hydraulic shearing & mechanical action that ensures that material entrapped between rotor & stator is subjected to tremendous shearing actions each minute.
 
Fluid Mixing Mechanisms:
 
In terms of mechanical mixing mechanisms, a number of actions are employed by different types of mixers to create different effects for particular process results. For distributive action, swirl created by rotating parts causes laminar thinning of the material interfaces, thereby increasing volumetric combination of the materials. A repeated cutting and folding action of the mixture also increases the distribution of different material components. The effectiveness and efficiency of a mixer in distributive mixing is therefore a function of how the machine interacts with the fluid in a geometric sense.
Conversely, the effectiveness and efficiency of a mixer in dispersive mixing is a function of how the machine interacts with the fluid in a stressing sense. For most materials, the higher the stress, the smaller the resulting particles or droplets in the mixture. However, another very important consideration is the uniformity of the stress field. Without a reasonable uniformity, it is impossible to guarantee that the same stress is applied to all parts of the fluid. This would result in a wide range of final droplet or particle sizes rather than a narrow range obtained with uniform stressing. One or more of the three primary stressing mechanisms are used in most fluid mixers.These mechanisms are:
 
Inline Mixers:
Usually called "high-shear mixers", are the most common form of Dispersing/Homogenising/ Emulsifying mixer. By placing a form of closely-fitting shroud around a high speed impeller, it is possible to create a shearing action between the blades and stator shroud. As material is centrifugally pumped through the mixing head, some of it will see this high shear zone and experience shear stressing that results in dispersive mixing. Where small or uniform dispersions are required, material must be cycled through the head many times to ensure statistically that all of the material has passed through the high shear zone at leastonce.
 
PUMPING ACTION :
Because of indigenous design & rotor operating at very high speed in close clearance with stator draws the material in & imparts mechanical & shearing actions. Inline Homogenizer facilitates high volume, non positive action which is sufficient to transfer the material without any supplementary pumps but in some cases because of high viscosity, vertical lift or length of pipe line , the flow rate may come down below the anticipated value, In that case it is supplemented by an auxiliary pump installed in the system which pumps the liquid without reducing the homogenising/emulsifying efficiency of the system.
 
END CONNECTION :
The inlet & outlet are normally fitted with . DIN, Tri Clover/ Sanitary Screw fittings but other Modes of fittings can be provided on request.
 
SEALING :
Single mechanical seal with Carbon, silicon carbonized phase combination is provided. Special single or double sealing is also available for conditions & process which demand it eg. Latex , Abrasive solids.
 
APPLICATION OF INLINE HOMOGENISER/EMULSIFIER
Inline emulsifier is successfully used for the following processes :
 
RECIRCULATORY PROCESSING :
There are certain processes which demand higher degree of homogenization, dispersion, comminution & but to attain that level, single passage of material through Inline is not sufficient to reach that degree , in that situation , it is more useful to pass the product several times through the same machine by means of recirculation. The above process is normally adopted in producing emulsion of Oil & Water. Oil , which is lighter than water is charged in the holding vessel & water is added into the pipe line between vessel outlet valve & Inlet of Inline Emulsifier. This mix is immediately sucked into the head of emulsifier & there mixing/ emulsification/ homogenization takes place . This mix is then sent into the vessel. This process is repeated till achievement of perfect emulsion. Where viscosity is very high or vessel size is large, it is recommended to go for Batch type mixer along with Inline Mixer.
 
PREMIX PROCESS :
In this process, all ingredient are mixed in a holding vessel with some agitator & a single passage through the inline smoothens the lumps and homogenize a suspension or emulsion. Inline Mixer is currently in use in the industry listed below & this gives a new horizon for this exceptional machine to validate its results.
  • CREAMS
  • DAIRY & CONFECTIONARY ITEMS
  • BEVERAGE & BREWERY
  • PAPER COATING
  • PHARMACEUTICALS
  • PESTICIDES & INSECTICIDES
  • PAINTS
  • NATURAL HERBAL DYE
 
CAPACITIES AVAILABLE :
3 Hp models to 25 Hp models

Company Profile:

Ravi Industries, is pioneer in Processing Equipments, for Pharmaceutical, Bulk Drug, Cosmetic, Chemical, Food-Beverage and Allied industries. The company is run by two young & dynamic professionals Mr. R. K. Panchal & Mr.M. K. Panchal, who believes in strict quality product & quick after sales service. The company is manufacturing complete range of machinery related to Ointment, Liquid, Tablets & Injectable Section.

In the year 1980. RAVI INDUSTRIES was established with the aim to manufacture machinery parts and fabrication work of different Ointment, Liquid, Injectable & Tablet Granulation Section machinery. Since then the company has grown from strength to strength in last 20 years introduced nos. of new products and has attained unparallel leadership as a manufacturer of Pharmaceutical, Bulk Drug, Chemical, Cosmetics & Allied Industries. Today the company is manufacturing process machineries in Ointment, Liquid, Injectable & Tablet Granulation Section such as Ointment/cream Mfg.Plant, Liquid/Oral Process Plant, Dry Heat Sterilizer, Fluid Bed Dryer, Rotocone Dryer, Rapid Mixer Granulator, Octagonal Blender with vaccumised charging system & other machinery in Tablet, Ointment, Liquid & Injectable section. 

Ravi Industries, pharmaTECH, - Process Machineries & Equipment comply with USFDA, UKMCA & cGMP Norms. The company is also fabricate process equipments under International Code like ASME Section VIII Div. 1. The main motto of company is to deliver Best Quality Products at most economic price & Excellent Customer Service after delivery.

The company is equipped with trained technical personnel, sound electrical & mechanical engineers & skilled workers with modern production technology & excellent working methods to mfr. quality product. We shall of course be continuing on the fast track of growth and will provide many more innovative products in the time to come. Development of our product line has been an end result of the interaction with industry people based on their requirements, experience and expectations. This is a constant process, which we carry out regularly. We take pride that our designers are based in the actual field and industry. 

The company offers state of the art Standard Model / GMP Model with the option for fully automatic PLC (Programmable Logic Controls) for various process equipment`s, designed to suit a specific and process as required by the clients product. We have suitable design of our products which are globally accepted, advanced international technology, steady performance, superior quality and best services. Our customer should see us as a professional partner & supplier.
At the RAVI INDUSTRIES the efficient and academically team spares no stone unturned, to be the best in custom build engineering by combining state-of- the- Art design and technology. The company is committed to ensure that no trouble being spared to see that every user of companies product is satisfied with its equipment. 

Our company has got great achievements in the pharmaceutical,chemical, food & cosmetic manufacturing equipment field through the execution of our Brand name “pharmaTECH” -developing Strategy.
This products are of proven performance and can be seen in use to small scale industries, top loading Indian Comapanies and Multinationals. The products are also exported to various African, Gulf, Middle East & European etc. countries both directly and also through third party exports.
The Company has a sister concern:
M/s pharmaTECH,

M/s AL!X automation system.

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