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Bright Pharma Machinery

Cream Manufacturing Plant
Product Specifications

 TECHNICAL SPECIFICATION :

  • Semi Contra design agitator with blades having holes to cut the mass.
  • Jacket have heating & cooling with temperature controller.
  • Separate vessel for wax melting & water heating.
  • Process piping are highly Electro polished and joints are DIN / TC standard for easy opening & re-fixing.
  • Hydraulic Power Pack with cylinder to lift complete agitator assembly with top lid for product recovery / Easy to cleaning / Change over of batch & for maintenance.
  • VFD for Anchor agitators to vary the RPM as per product / Recipe.
  • Cleaning validation by SWEB testing match international standard less than 10 PPM OR by CIP system with online conductivity.
  • Imported gear box with synthetic oil (Zero noise level)
  • Load Cell for accurate weighing of final products.
  • Watering vacuum pumps to create vacuum in Mfg. vessel and transfer other ingredients Molten wax / Hot water in Mfg. Vessel.
  • Vacuum system save timing to transfer product from one vessel to another vessel and zero retention in pre phase vessel & inter connecting pipeline.
  • To remove Air enter peal from the product.
  • No Air contamination./ Human contamination.
Product Description

Ointment - Cream manufacturing plant:
 
APPLICATION :
In Pharmaceuticals :
To prepare :
* Lotions
* Creams
* Gels
* Sterile & Non Sterile Ointments.

In Cosmetics :
Body Care and Cleaning-
Lotions / Creams / Gels
Skin Protection Products-
Sun Creams and Lotions / Sun Gels 
After Sun Products.
Hand Washing Paste
Liquid Soap
Hair Care Products -
Shampoos
Conditioners 
Intensive Hair Treatments
Hair Dyes and Colorings
Other Cosmetics-
Tooth Paste
Deodorant stick paste
Mascara
Shaving Creams
Bath Additives
Foot care Products & Many more…….
CAPACITY :
  • 25 to 3000 Kgs.

 

FEATURES :

  • By Manual Control OR By auto Control (Optional)
  • Manual Control – Have temperature indicator /Timer / Push Button for operate the complete plant.
  • Auto Control – PLC based with Touch screen and password level to feed the parameters of process for Heating / Cooling / Stirrer timing/Homogeniser Timing / Stirrer speed / Homogeniser speed / Vacuum / Pressure / CIP etc.
  • RECIPE SYSTEM : To stored processed parameter to give high batch to batch consistency.
  • MMI (Touch Screen) for visualization of machines of specific process condition and data.
PLC Indicates : Visualization of Machine process condition & data.
Alarm Signal
Fault Message
Various measure values as a function of time.
Quality assurance through batch & shift report.
FEATURES :
  • Vessel design as per ASME guideline and tailor made design as per user’s requirements.
  • Vessels are vacuum withstand to transfer product from one vessel to another vessel. (No chance of contamination)

    Homogeniser : -
  • Mounted from bottom of the vessel in vertical and inclined position to homogenize the product & emulsify the oil & water minimal time with recirculating and same will be discharge to holding vessel.

    Anchor Stirrer : -
  • Low speed special design with “W” shape with self adjustable Teflon scrapper & 2 Nos. stationery baffles.
ADVANTAGES :
  • Mixing , dispersing and homogenizing in one operation.
  • Homogenous product consistency without trapped air bubbles.
  • Large variety of products due to the highly flexible dispersing and homogenizing system.
  • Fast product change over.
  • Sterile production corresponding to GMP regulations.
  • Rapid and effective cleaning : CIP / SIP
  • High capacity with minimal space requirement.
  • Simple operation.
  • Can be fully automated.
  • Integration into existing process control system.

 

About Us:
 
Bright Pharma Machinery ‘BPM’ is one of the leading Manufacturers of Pharmaceutical/Cosmetics / Bio product Machineries and process Equipments from last 17 years. BPM is founded by Mr. C. V. Panchal (OWNER) in 1991 having joint experience more than 20 years from the initial strength. Now, BPM started its new venture in the name of “BRIGHT PHARMA ENGINEERING PVT. LTD. (BPEPL)" at VASAI with 25000 Sq. ft. area workshop.
Today consists of strength of more than 30 dedicated & trained Engineers and Technicians catering to need of more than 1000 Customers in all over India & Abroad. Founder of BPM Mr. C. V. Panchal gets retired & now his son Mr. Vijay C. Panchal keeping the company on same track & always ahead in competitor. We believes in continuously upgrading its product. These Improvements applies not only to the new machines but existing installations also. This has been achieved through a consistent emphasis on continuous innovations, R&D efforts and the use of high-tech-local & imported instruments, thus resulting is the manufacture of Top-Of-Line process equipment for improved efficiency and ease of use.

The process equipments manufactured operate Q. A. systems based on ISO 9001: 2000 and comply with WHO, cGMP, MCA, MCC and international FDA guidelines. Process equipment are also fabricated under International codes like ASME, DIN, TEMA in material of construction S.S 316/L, S.S. 304/L. To list a few among widest range of process equipments manufactured by us cater to :- PHARMACEUTICALS / COSMETICS & BIO PRODUCTS.

 
 
1. LIQUID-ORALS:- Liquid-Oral Manufacturing Plant, Bottle Washing Machine, Vessels, Stirrer,       Homogenizer, Filtration Unit, D. M. Water Storage Tank, Transfer Pumps (Centrifugal & Lobe type),       CIP / SIP system etc.
2.  INJECTABLE:- Multi Column Distilled Water Plant, Pure Steam Generator, Dry Heat Sterilizer ,       Rubber      Bungs Washing Machine, Filtration Unit, W.F.I. Tank, Sterile Filling Vessel / Sterile Mfg.       Vessel,      Autoclave, CIP / SIP etc.
3.  TABLET/CAPSULE:- Capsules Loader, Blenders, Capsule Filling & Sealing, Oscillating Granulator,       Multi Mill, Mechanical & Vibro Sifter, Fluid Bed Dryer, Rapid Mixer Granulator, Coating Pans. etc.

4.  OINTMENT:- Untouched Ointment / Cream Manufacturing Plant, Contra Rotary Mixers ( Tooth       Paste), Transfer Pumps for Paste & Ointment.

 
 

Manually / Fully Automatic Cream Manufacturing Plant. 
1. Contra Mixer for Toothpaste.
2. Clean In Place (CIP)
3. Sterilization In Place (SIP)

 

1. Magnetic Mixer
2. Clean In Place (CIP)
3. Sterilization In Place (SIP)
4. Pure Steam Generator

 
 
1. Aerosol / Inhealer Manufacturing Vessel
Our’s reputed customers are CIPLA, BAYER, SUN PHARMA, KOPRAN, SERUM, ALBERT DAVID, ENCUBE, AVENTIS, JOHNSONS, ROUSSEL, ZANDU, ASTRA ZENECA, FULFORD, AUROBINDO, DRL, CADILA, FRESENIUS KABI, KAPL, BURROUGHS WELLCOME, GERMAN REMEDIES, BLUE CROSS, MICRO LABS, LOREA`L, PARAS and many more.
EXPORT : We also exported more than 20 Countries including U.K., Central America, Cyprus, Finland, Tanzania, Ethiopia, Syria, Ghana, Uganda, Kenya, Nigeria, KSA, Oman, Philippines, Dar-Es-Salaam, Malaysia, Japan, Hong Kong, Nepal, Sri Lanka, Bangladesh and many more. We value your investment in our technology and ensure that it pays for itself many times over, year after year with improved performance and reliability. For us it is not just about making sale. It is about being committed to support you at every step especially after the sale.

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