Prakash Engineering Works

Tube Filling Machine
Product Specifications

 Tube Filling Machine Double Head:

Technical Details:
 
1. Output : 120fills /min
 
Tube Filling Machine Single Head:

 

Technical Details:
 
 1. Output : 60fills /min
 2. Power Consumption :230V 380 to 415v 1KW (3 Phase) 3.3 KW (Single Phase)
 3. Compressed Air 2.0 KG/CM2
 4. Chilled Water 5 Amp at 10 C
 5. LXWXH 2500MMX1100MX2100MM
 6. Net Weight: 750 Kg
Product Description

Tube Filling Machine Double Head:

 
Suitable for pharmaceutical and cosmetics industry.
 
These Plastic Tube Filling Machine Single Head have a pump speed 120 strokes / min while filling speed depends on filled volume / bulk density of material / tube material.
 
Salient Features:
 
1. Main Casting Frame Assembly;
2. Spring Loaded Aluminium Tube Holders for One Tube Size;
3. S.S. 316 Moulded Pump Housing;
4. Pump Insert for filling 1 to 8 cc. Or 6 to 72 cc. Or 25 to 250 cc.
5. 90 Ltr.S.S. Hopper, Acid Proof, Single Wall [S.S. 316];
6. 1.5 H. P. Geared Motor with Sprockets for different Speeds;
7. Blow Off Device ( Rat Tail Cutting Mechanism with One Size of Pipe);
8. Automatic Tube Ejector;
9. No Tube – No Fill Assly.;
10. Size Parts for Tube Size with one products, (Nozzle, Release Ring Spindle, etc);
11. Overload Clutch;
12. Stainless Steel Chain Link;
13. Furgusion Gear Box Indexing System;
14. Cladding, Control Panel, Switch Boxes and all covers- S.S. 304 Make.
15. Electric Hot Air Tool, With Leister Make Cartridge Electronically Adjustable bet. 20 Deg.To 650 Deg., Voltage 220 V, Capacity 3000  Wattage Max. Temp. 650 Deg. C., Max. Air Flow : 400 Lt. Per Min.;
16. High Pressure Blower, with Capacitor Air Flow : 1200 Lt./Min., Static Pressure: 80 MBAR, Weight : 8 Kg.
17 Mechanical Sealing System & Engraving Coding System:
18 Mechanical Trimming System;
19. Cooling Jacketed Sealing Jaw – S.S. 316 Make;
20. Electric Control Panel – S.S. 304;
21. PID Electronic Digital Temperature Controller;
22. Cooling Jacketed Tube Heating System- S.S. 316;
23. Trimming Chips Throw-out Unit;
24. New Type Trimming unit
25. Pressure regulator used for compact cylinder.
26. Chilling Air Unit for Sealed Tubes;
27. Complete Unit Up & Down Mechanical System;
28. Electronic Digital Counter for Filled Tubes.
29. Electrical Buzzer Single System for Hot Air Gun Stoppage.
30. Two Bottom Drive Tube Registration Device (Photocell Unit)
31. Two Automatic Tube feeder ( Casset Infeed Device ) with Four Cassets
 
Tube Filling Machine Single Head:
 
Suitable for pharmaceutical and cosmetics industry.
 
These Plastic Tube Filling Machine Single Head have a pump speed 60 strokes / min while filling speed depends on filled volume / bulk density of material / tube material.
 
Salient Features:
 
 1. Spring loaded aluminium tube holders for one tube size ;
 2. S.s. 316 moulded pump housing.
 3. Pump insert for filling 1 to 8 cc., 6 to 72 cc., or 25 to 250 cc.;
 4. 45 litre s.s. 316 hopper, acid proof, single wall with top cover;
 5. 1 hp crompton motor and radicon gear box with separate drive 
 system;
 6. Automatic tube ejector;
 7. Overload clutch for self centering chain & micro switch cut –off 
 system;
 8. Safety cover and all safety electrical switches;
 9. Blow off device (pneumatic cut-off system);
 10. No tube – no fill assy. For all tube size.
 11. Electric hot air tool with leister cartridge electronically adjustable between 20 deg. To 650 deg. Voltage 220 v capacity : 3000 watts, max. Temp.650 deg.c, max. Air flow : 400 lt./min.
 12. High pressure blower, with capacitor air flow : 1200 lt/min. Static pressure : 80 mbar, wt.8 kg.,
 13. Mechanical sealing system & engraving coding system;
 14. Mechanical trimming system;
 15. Cooling jacketed sealing jaw – s.s.316;
 16. Pid type electronic digital temperature controller;
 17. S.s. electrical control panel;
 18. Cooling jacketed tube heating system – s.s. 316;
 19. Trimming chips throw out unit ;
 20. Pneumatic flow measure and pressure regulator with gauge;
 21. Chilling air unit for sealed tubes;
 22. Complete unit up & down mechanical system.
 23. S.s. cladding for machine as per gmp model requirement.
 24. Electronic digital filled tube counter.
 25. Electric buzzer single system for hot air gun stoppage,
 26. Ferguson type indexing gear box for accuracy centering
 27. One bottom drive tube orientation device (photocell unit)
 28. One automatic tube feeder ( cassette device) with two 

 cassettes 

Profile:

 
"Prakash Engineering Works" established in the year 2006 with 18 year experience of manufacturing Chemical Process Equipments, Pharmaceutical Equipments & Cosmetic Process and packaging Equipments. The comprehensive range of our products include Auto coater, Rotocone vaccum dryer, Fluid bed Dryer, Multi Mill, Vibro Sifter, Paste Kettle, Cage Blender, IPC Bin, Vacuum Transfer System, Mechanical Loader, Tipper, Coating Pan, Rapid Mixer Granulator, V Blenders, Octogonal Blender, Vertical Blender, Double Cone Blender, Planetary Mixer, Automatic Ointment/cream Mfg. Machine, Contra Rotary Mixture, Nutsche Filters, Distillation Column, Vacuum Tray Dryer, Tray Dryer, Homogenizer, Shampoo Mixer, Liquid Plant, Reactor, Receiver, Heat Exchanger, Storage Tank, Autoclave etc. All these equipment are ideal for various granulation, coating, and liquid & ointment, sieving, dying, pressing manufacturing processes. We have full fledged factory spread on 22000 sq. ft. at Plot No 5175, Near Paras Industries, GIDC, Ankleshwar, Gujarat, INDIA. 
 
Our mission is to Supply high quality products to a global market, on time, giving value to the Client/customer. 
 
Our vision is to become a world class engineering company since we are following the best quality policy through “Quality Management” Furthermore in a short period of time, 
 
 
Prakash Engineering Works is a dynamic manufacturing company with a good track record in the very first year. We have with us fifty skilled workmen and a team of highly qualified and experienced Engineers and technicians, who have noteworthy achievements in the related fields. Propelled by these values, we have carved a great niche for ourselves. Prakash Engineering Works office is staffed by a team of professionals, who possess in-depth knowledge of local and international cultures and business practices across the globe and have strong ties and contacts.
 
The enduring presence in the market has enabled us to establish and maintain sound business contacts worldwide. These business relationships assist us to diversify and develop markets for new products continuously. Prakash Engineering Works products possess some of the distant qualities, such as Accuracy, Quality and Finishing. These attributes make them most sought after products in the industry. Statistical process control from our company guarantees total control with the added benefit of fast and efficient set-up. 
 
Product and services 
 
 The comprehensive range of Prakash Engineering Works products includes coating, and liquid - ointment, sieving, dying and pressing for manufacturing processes.
 
Multi Mill, 
Vibro Sifter, 
Paste Kettle, 
Auto coater,
Rotocone vacuum dryer,
Fluid Bed Dryer, 
Cage Blender, 
IPC Bin, 
Vacuum Transfer System, 
Mechanical Loader,
Tipper, Coating Pan, 
Rapid Mixer Granulator, 
V Blenders, 
All types Blender, 
Planetary Mixer,
Automatic Ointment/Cream Mfg.
Machine, Contra Rotary Mixture,
Oscillating Granulator,
Distillation Column, 
Vacuum Tray Dryer, 
Tray Dryer,
 Any Type of Conveyer Equipments
Homogenizer, Shampoo Mixer, 
Liquid Plant , 
Reactor,
 Receiver,
 Heat Exchanger,
 Storage Tank ,
 Autoclave, 
Multicolumn Distillation Plant,
Reverse Osmosis System , 
Pure Steam Generator , 
Magnetic Mixer , Sterile Filling
Vessel , Sterilizing &
Dehydrogenating Tunnel , 
All type of Filter, 
WFI Storage and Looping Machine
Water Treatment Plant ,
 Ampoule Inspection Machine, 
Dispensing & Sampling Booth , 
Washing booth , 
CIP System, 
Tablet Manufacturing Plant, 
Injection Plant, 
Chocolate Manufacturing Plant ,
Perfume Manufacturing Plant. 
 
 
Alongside we also provide comprehensive range of all types of Filling & Packaging Machine.
 
Blister Packing Machine, 
Cartooning Machine, 
Capsule Filling Machine, 
Tube Filling Machine, 
Strip Packing Machine, 
 Pouch Packing Machine,
Form Fill & Seal (FFS) Machine,
Ampoule Filling & Sealing Machine,
Liquid and Cream Filling machine,
Bottle Filling and Capping Machine.
Also metal detector and de-duster units
 
Turn-Key solutions 
 We offer “turn-key projects” & “single window to solve various projection problems”. It means form actual point of conceptualization to execution of the up and running plant.
Tablet Manufacturing Plant,
Injection Plant ,
Chocolate Manufacturing Plant
Perfume Manufacturing Plant etc. 
 
Other Services
 
We provide the following services which are designed in such a manner to serve the clients for their interested satisfactions.
 
(a) Utility management services, 
 (b) Design services,
 (c) Installation & commissioning services 
 (d) Validation& Documentation services 
 (d) After Sales Services 
 (e) Repair & Maintenance Services, 
 (f)  Engineering consultancy services
 
We also manufacture machineries according to such specification as demanded by customer. Pro-active management and continuous product innovation have enabled us to earn goodwill & maintain our credit worthiness among our customers.
 
World-wide presence 
 
The Company has been able to successfully acquire some large customers such as  
 
Indian subcontinent customer United Phosphorous Ltd. (Ankleshwar - Gujarat) 
Glenmark Generics Ltd.  (Ankleshwar - Gujarat) 
Sigma Polmers (Ankleshwar - Gujarat) 
K A Malle Pharmaceuticals Ltd. (Ankleshwar - Gujarat) 
Rajat Pharmachem Ltd. (Ankleshwar - Gujarat) 
Nigam Pharmachem Industries (Ankleshwar – Gujarat) 
Nigam Industries (Ankleshwar – Gujarat) 
Panorama Aromatics Ltd.(Panoli - Gujarat) 
RFCL Ltd. (Panoli - Gujarat) 
Blue Dip Organics Industries (Panoli - Gujarat) 
Manju Sales Corporation (Panoli - Gujarat) 
Solvay Specialities India Pvt. Ltd. (Panoli - Gujarat) 
Hiran Orgochem Ltd. (Panoli - Gujarat) 
Kanav Agronomy (Nagpur- Maharashtra)
Wearresist Technologies Private Limited (Vadodara)
Lemon Tree Herbal Ltd (Ahmedabad)
Zebra Organics Fertilizer & Chemicals Pvt Ltd (Ahmedabad)
AMI LIFE SCIENCES PVT LTD (Vadodara)
ASUTOSH PELLETS (Kadi)
Pragna Dyechem Pvt Ltd. (Ankleshwar)
Sabero Organics Gujarat Ltd. (Dahej)
Sabero Organics Gujarat Ltd. (Sarigam) Jaikaran Herbals (Haridwar - Uttranchal) 
Eubiotic Cosmetics (Nalagarh – H.P.) 
Aryanveda Cosmeceuticals (Nalagarh -H.P.) 
Ganpati Herbal Care Pvt. Ltd. (Baddi – H.P.) 
Indo Herbal products (Haridwar- Uttarakhand) 
Solex pharma Ltd (Mumbai) 
Parabolic Drugs Ltd. (Lalru-Haryana.) 
Naturella Personal  Care Pvt Ltd.  (Gurgaon-Harayana)
Parabolic Drugs Ltd.(Panchkula - Haryana)
Food Coast International (Jalandhar - Punjab)
Thirumalai chemicals LTD(Chennai)
Chemicals International Pvt Ltd (New Delhi) 
Otsuka Chemical India Pvt ltd (Rajasthan) 
Wockhardt (Ankleshwar-Gujarat)
Gujarat Narmada Valley Fertilizers & Chemicals Limited (Bharuch)
Tata Chemical Ltd (Mithapur-Gujarat)
Blue Heaven Cosmetics (Baddi)
ICPA Health Products Limited (Ankleshwar)
ACME DIET CARE PVT LTD (Sanand-Ahmedabad)
Ronak Chemicals (Ankleshwar)
Proveda Herbals (Haridwar)
Pan Drugs Limited (Vadodara)
 
International  presence
 
Ukraine
Armenia
Vietnam
Georgia
Russia
 
Last but not least, we are always tried to understand the customer and according to them we provides the solutions. If you want to know more, please ask for “Questionnaire Application Sheet”.
 
Statutory Registration details of Prakash Engineering Works 
 
 1. Income Tax No (PAN) : AAPPY2425C
2. Sale Tax Reg. No (VAT & CST TIN) : 24211002509
3. Service Tax Reg. No : AAPPY2425CST001
4. Excise Reg. No : AAPPY2425CXM001
5. Import Export Code (IEC) : 3409006338
6. Employees Provident Fund Reg. No : GJ/SRT/37766
7. Employees State Insurance Reg. No : 38-35368-67
8. ISO 9001-2008 Reg No. : BN2703/2130:0910
9. D & B , D-U-N-S No. : 91-616-0714
 

Prakash Engineering Works, your partner for a BETTER today and an EFFICIENT tomorrow. 

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