ThyssenKrupp Industries India Pvt. Ltd

Boiler
Product Description

CFBC Boilers
 
Type: Circulating Fluidized Bed Combustion boiler 
 
ThyssenKrupp Industries India offers a wide range of world-class circulating fluidized bed combustion boilers. A proven concept in steam generators, these state-of-the-art systems are designed and manufactured for a wide range of upto 550 TPH. 
 
Description:
 
Water tube, Tower type, Natural Circulation, Single-drum, Top Supported, Balanced draft, equipped with Economiser / Airheater as backend heat traps.  
  • Highlights: 
    • 26 Boilers commissioned and operating successfully. 
    • 18 boilers under various stages of execution. 
    • Boilers operating on a variety of fuels like coal (Indigenous/Imported), Lignites,Petcoke, Washery Rejects, Char etc. duly meeting the pollution control norms. 
    • Repeat orders from all existing customers. 
    • In-house capabilities for turnkey projects.  
  • Features:
    • Multi-fuel firing ability – Proven for inferior quality fuels. 
    • Reliable operation year after year – With High Availability. 
    • High thermal efficiency – Low operation cost. 
    • Low emission levels. 
    • Low unburnt carbon in fly ash.
Stocker fired boilers:
The Company covers a wide range of Water Tube boilers for different applications. They also cover various pressure & temperature parameters. These Boilers are most efficient in normal range as well as co-generation systems in sugar industry. The furnace of high pressure Boilers are of membrane design and the operation is totally automated. The Boilers have inherent features for high thermal efficiency and trouble-free operation.  
 
Features: 
  • More than 120 boiler installations.
  • Steam generation capacity : 20TPH and above.
  • Steam Pressure : 21 to 110 bar.
  • Steam temperature : 340 to 545 Deg C
  • Fuel Firing System : Dumping grate/ Travelling grate.
  • Multifuel firing : Coal/Lignite/Biomass
The Spreader Stoker Firing System 
 
Travelling Grate 
 
Features:
  • The Boiler can be operated efficiently on a variety of fuels namely bagasse, wood, coal, rice husks etc and/or with supplementary fuels such as oil gas.
  • Due to higher value of grate heat release rate the Boiler size becomes more compact.
  • The combustion efficiency for this system is far higher than the normal Firing System.
Dumping Grate Features: 

 

  • Pneumatic spreading with pulsation spreads bagasse uniformly over grate surface.
  • Uniform air distribution causes rapid /intense combustion.
  • Unburnt losses are low.

Waste Heat Recovery Boilers System Description:

  • The WHR boilers supplied by ThyssenKrupp Industries India is a natural circulation boiler well proven in many plants and under difficult conditions. They distinguish themselves by arobust and clear design best fitted for the demands of power stations or industrial applications.
  • WHR boilers are designed and built for low maintenance and high reliability.  
  • The pressurized body is made of a stable framework. Down comers, headers and tube walls are welded together to a gas-tight tube cage.
  • This tube cage with it`s heating surface and convection banks stand on the ground. It is self-supported by down comers in all four corners of the boiler (corner tubes). Other boiler types
  • WHR boilers are set up in the way that they can expand from the ground level to all directions.
Features:
  • Quick start-up 
  • Self-supporting construction  
  • Low pressure variations at turndown 
  • Good fit to space requirements
Reference:
 
We have recently executed a large capacity 120 TPH waste heat recovery boiler.
 
Oil & Gas Fired Boilers:
 
ThyssenKrupp Industries India is in manufacturing of single drum, natural circulation, natural draft, self supporting oil and gas fired boilers. The fuel used for oil and gas fired boiler can be natural gas, light diesel oil, low sulphur high speed diesel etc. For oil and gas fired boilers we have tied up with M/S EckRohr Kessel who have done engineering of over 6000 installations throughout the globe.
 
Features:
 
1.       The ThyssenKrupp – ERK boiler design is based on a truly superior technology and following are the salient features that translate into definite advantages that the user can derive. 
  • Optimized design: The boiler design has originated from our German Principals – M/s EckRohrKessel. The design is tailor made for your specific requirements thus ensuring perfect compatibility. Moreover the design has evolved after going through all theoretical design possibilities and practical experience of our Principals for similar boiler installations world over. Thus the design offered is -
    • An optimized design
    • With all safety aspects built into design itself
    • Has high reliability 
  • Robust & stable construction  
  • Single drum design: The boiler has only one drum i.e., steam drum which has certain unique advantages.  
  • Low maintenance – no boiler refractory 
  • Steam pre-separation 
  • Quick start up

 2.       Support from ERK: We are one of the exclusive licensee of EckRohrKessel in India. They support us right from basic process design to final commissioning of the boilers.

 

Overview:
 
ThyssenKrupp Industries India Pvt. Ltd. (TKII) in the last five decades has grown to become one of the most trusted names in the fields of Sugar Plants & Machinery, Open Cast Mining & Bulk Material Handling Systems, Cement Plants & Machinery and Industrial Boilers & Power plants. Today with strong foundations and access to world-class technology TKII’s plantmaking capabilities are helping the industry become competitive world over.
 
TKII’s strategic vision as an EPC Contractor to execute turnkey projects is derived from its core strength of integrated engineering expertise & automation in manufacturing backed by an excellent team of project executives.
 
The company firmly believes in delivering total customer satisfaction spanning from concept to commissioning to after sales service.

TKII’s highly competent project management capabilities are a result of its tradition of anticipating and fulfilling specific customer requirements. A highly qualified team of engineers and technicians, supported by the most modern IT infrastructure ensures the brand of quality that ThyssenKrupp is known for worldwide. The emergence of a true market leader speaks volumes about the world-class technology inherent in the company`s products. The company`s nationwide branch network along with the support of ThyssenKrupp`s global establishments enable it to meet the needs of customers on time.

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